Gaylord Boxes

Bulk Containers for Pallet Loads

Gaylord boxes, also called pallet bins, bulk bins, or tote boxes, are large corrugated containers that sit on a standard pallet. Request quotes for new or used gaylords in the Seattle area and a partner supplier in our network will follow up.

What Is a Gaylord Box?

A gaylord is a pallet-sized corrugated container. The most common size is 48 x 40 x 36 inches, which matches the standard 48 x 40 inch North American pallet. The name comes from the Gaylord Container Corporation and is now a generic term for bulk corrugated bins.

Gaylords are made from heavy double wall or triple wall board and are used across agriculture, food processing, manufacturing, warehousing, and recycling as a lighter, recyclable alternative to wooden crates and plastic totes. A used gaylord in good condition can often be reused several times before it is recycled.

Gaylord Styles

Regular Slotted (RSC)

All four flaps are the same length and meet in the center. The most common and widely available style, including used.

Full Bottom

An overlapping bottom with no center gap, which keeps small or granular items from falling through.

Half Slotted (HSC)

Bottom flaps only, with an open top. Often used with a separate lid or for easy top access.

Octagonal

Eight sides that resist bulging under loose material pressure. Common in recycling and food processing.

4-Way Access

Pallet base openings allow forklift entry from any side.

Common Sizes

Sizes often requested. Availability depends on partner supplier stock. Dimensions are L x W x H in inches.

Size	Wall	Notes	Pallet Fit
40 x 36 x 36	DW	Compact footprint for tight spaces	40 x 36
48 x 40 x 24	DW / TW	Low profile for dense products or picking	48 x 40
48 x 40 x 30	DW	Mid-height option	48 x 40
48 x 40 x 36	DW / TW	The most common size	48 x 40
48 x 40 x 48	DW / TW	Tall, for bulky lightweight materials	48 x 40
48 x 45 x 36	DW	Wider footprint	48 x 45
Oversized	TW	For large industrial parts	Custom

Stacking & Storage Tips

Use Pallets

Keep gaylords on a pallet rather than the floor. The pallet gives a rigid base and forklift access.

Align Corners

Corners carry most of the stacking load, so line up the corners of stacked containers.

Use Cap Sheets

A corrugated pad between stacked gaylords spreads the load from uneven contents.

Load Evenly

Spread product across the floor of the gaylord to avoid wall bulging or bottom failure.

Keep Them Dry

Moisture weakens corrugated board. Store gaylords indoors or covered and off the ground.

Check Before Reuse

Look for bottom damage, crushed flutes, soft spots, contamination, and torn flaps.

Frequently Asked Questions

Should I choose double wall or triple wall?

Double wall suits most general uses. Triple wall is used for heavier, denser loads and higher stacking. Describe your product and weight in the request and the supplier can recommend one.

Can gaylords be used for food?

Used gaylords are generally limited to secondary use. For direct food contact, new gaylords, often with a liner, are the usual choice. Check current regulations for your product.

How much do gaylords cost?

Pricing is by quote from partner suppliers and depends on size, wall type, condition, quantity, and delivery.

Can I sell used gaylords?

Yes. Describe the size, condition, and quantity in a quote request and a partner supplier will follow up about buying them.

Need Gaylords?

Tell us the size, style, condition, and quantity, and a partner supplier will follow up with a quote.

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